I came really close to making a diy canister. I am an avid diy junkie no matter the project. I had everything laid out and called it off once I priced out my parts list in its entirety, ended up buying a new tank with an overflow and doing a sump. I was using 6" pvc. I got the pipe for the body at a good price but found threaded cleanouts and endcaps were around $30 each. That plus bulkheads, unions, ball valves. .. it would cost more than an fx5 or 2260. You however may have better luck.
I got a marineland nj1800 pump rated at 475gph. Your going to want something with secure threaded pipe fittings on the inlet and outlet, even if you decide to run it inside the canister as opposed to inline on the return outside.
In theory the velocity of the incoming water should negate the effects of head pressure loss. Any pump you get should be running around its max flowrate or close to it with an empty clean canister.
You however may want to keep flowrates on the low side to help with contact time with the media.
Id recommend having the siphon upsized larger than the return. I was going to do 3/4" and 1"
After alot of research I decided the best design was a long vertical canister with the siphon entering the bottom and being pumped from the top, much like the design of eheim classic canisters.
Hope this helps. Hey atleast I didnt jut try to persuade you not to do it right?
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