670 Gallon Plywood Tank Build

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john1395

Feeder Fish
May 25, 2011
3
0
0
Pittsburgh
Well I have been looking to build a large tank for a long time and have gained a lot of knowledge from this site as well as others and decided to post my experience to help everyone else.

The tank is going to have a base of 4' by 8'(normal sheet of plywood) and will be slightly over 5' tall with the stand in place. The water depth will be around 40" so 670 gallons is a close estimate. It is going in my basement so no worries about floor support problems. I plan on using 3/4" plywood walls with external 2x4s for bracing and then using fiberglass cloth and 2 part epoxy to seal the inside. I am only going to have one front viewing window and plan on going with starphire glass from glasscages.com

I already built the stand which is only 9 inches tall so the tanks top is not too high. I placed another sheet of plywood on top of this and I painted everything with exterior paint to avoid anything rotting just in case there is too much moisture.

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I hate the idea that I may end up moving someday and would need to leave my tank behind because it is too big to fit through any door so after so thinking I decided to split the base of the tank into two pieces. This way I will have two 2x8 foot by 4 foot high pieces of aquarium that can fit through any door. Originally, I had planned on just having another panel of plywood as the base of the aquarium and just setting it on top of the stand, but in order to join the two halves together I decided to use 2x4s underneath and then join them will galvanized bolts.

This is only one half of the tank base upside down on the stand.

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This is the whole tank base bolted together standing on its side.

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hi, that'll be some tank. looking foward to your build...
im at the resin and fibreglass stage of my build( 6ft h by 2ft w by 4ft h).
most dont go any higher that 2ft h, i would have loved to go 5ft h but as my stand is 2ft id need a ladder for cleaning:)
 
that will be a big tank.

how thick of glass are you getting? hope 19mm plus.

how big of a viewing window are you putting in?

i find deep tanks hard to work on mine is 36" deep with a water hight of 32" and i have to drain it part way to reach anything on the bottom or get my face wet.
with that kind of depth definitely over build the walls.

what are you going with for filtration?
 
Glass will be 19 mil because that is the largest glasscages sells it. Dimensions should be 36x87.5. Looking at the glass thickness charts 36" was the max height for that thickness, but I understand that to mean unbraced glass. Mine is going to be braced so I think I will be alright. Am I wrong in that thought?

2x4s are cheap so I am definately overbuilding it. I'm thinking of using spray foam insulation between them to help keep my heating bill down.

I'm actually using this as a saltwater tank, but I'm posting on this site because there are more large builds on this site. So my filtration will be a refugium for sure, but the rest is still to be determined. I do plan on using a coast to coast overflow on the back of the tank.

Maybe for cleaning I can get a snorkel lol.
 
Great start, I'm curious as to how it will work out being split down the middle like that. The ability to move my tank is one of the main reasons I haven't built my own monster yet, but if it's doable then I'll have to start sweet talking the Mrs.
 
good luck......what a great start
 
If I end up moving and need to split it I figure that the first step will be to take a cut off tool and cut down the center between the 2x4s. When I go to reassemble it I will just need to re-fiberglass and epoxy it together.

My next step now is to level my basement floor because it is has a few ridges where I want to put the tank. Hopefully I can get that done this weekend. Then it will be time to put the walls up on it.
 
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