Hey all I want to make some clay caves with terra cotta pots for my plecos and cichlids. Anyone know how to cut terra cotta without cracking the whole darn pot? OL
I've tried many many approaches... hack saw with and without water... dremel tool with and without water... a few others...
The only way I was able to get a nice celan cut was with a diamond bit blade on a miter saw... but it gummed up the blade so bad it made it very very cost inefficient... not to mention the time spent...
In hte end... I find it much cheaper and easier to just break them and use what I come up with... If I break it and get it close I can use pliers to chip away small areas...
But as for creating a "clean cut"... I've completely given up...
I had a barely used diameter diamond blade for my miter saw and decided to use it on a terra cotta pot... I used a squirt bottle to keep it moist (refilled it at least once)... placed the pot upside down on the miter table... and gave it a go...
It started out very impressive and then cracked the pot about 1/3 of the way through despite moving very very slowly...
I suspected the clay gummed up the diamonds to much...
I cleaned up the blade to give it another shot... I then realized the terra cotta pot appeared to put more wear on the diamond blade than cutting 20 linear feet of Hardi Board (basically concrete plywood).
The second attempt with the diamond blade also started out well... and I stopped to clean the blade several times... about 3/4 of the way through I decided the diamond surface was worn to nothing and progress was basically stopped. I stopped before breaking the second pot.
In the end I spent about 4 hours and a $40 blade making one terra cotta pot cut in half...
If I bought $40 worth of pots and used pliers for 4 hours I would expect to have about 10 that were close enough to the same thing...