DIY heater module.

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Zum14

Feeder Fish
MFK Member
Apr 4, 2009
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Canada
Browsing around the net looking for inline heaters I came across an idea for external heater modules, I modified a bit, added some safety features and resized for the bigger flow and power. So basically its 1" line from the filter to 1 1/2 then bushed up to 2" for where the heaters sit, I went with both on the outlet since i didnt want to risk overheating the pump in a heater failure or having one work more then the other if its heating the water on the inlet it prob wont cool down enough to turn the one on the outlet on. But on my next one I think im going to run a single 4" pipe and put the heaters in the one cap. Its just hard to figure the water is running evenly through both pipes right? Possible but unlikely. There installed and running and work great. tanks stable and no leaks, beauty of it is if one fails you can remove and replace. The nice thing about having individual pipes is you could run shutoffs after the y's and shut that line off for heater repair but again you run the risk of not having even flow if there not exactly the same. Right??? Ive run the schematic in my head lots, im a mechanic and when i think of pipeing i relate it to hydraulics and well im still miffed on it. Water will run the path of least resistance and having the outlets connected to the same outlet the pressures should be the exact same right? so the flow should be the same through each right? then i start thinking that i have to be missing something, thats why im thinking of the single module, but the problem is if one heater screws up, your shutting 2 down to service the heater, and you have to wait for the silicone to dry before running up again. this could be an issue if your only running 2, My plans is to run at least 4 in my next tank so it wouldnt be a catastrophe but on smaller tanks youd be running for your suction cups quick if one failed. i do love not looking at them in the tank tho. Just gotta work at hiding the pump stuff now.

heater module broken down..jpg

Heater module prototype..jpg

heater module together.jpg
 
great diy, love it. glad it works well for you.
heres a couple more ideas to think about.
in the top diagram the top of the tees would be screw off caps with a whole in the middle to get the heater then the cord through, and finally siliconed over. the ball valves(black boxes, red line) would allow you to shut off half then just unscrew the cap to service without having to re-silicone.

the bottom is a hob version with the return line connecting to the bottom and then allowing the water to spill out the side of the tee and into your tank. the top of the tee is left open for maintanence. notice the red heater and black cord.

heater.jpg
 
Cool! Looks really good! What brand and wattage heaters are you planning to use? What happens if the pump quits?
 
im running 2 aquaclear 300Ws. if the pump quits the water wont drain back so the heaters will just heat to the 78* and shut off. The automatic dry run shut off would be a good safeguard. ya there a little cheaper then them prebuilt modules.
 
so heres a pic of them installed, can see i know i know yes it is margarine container used as a strap (plastic so i could glue it as well as hose clamp ). its my safety if the silicone or connector ever let go, cant be too safe with this as if one popped out you got about 50Gal gonna be on the floor in 5 mins or so. So far still working good, it does make the heaters a bit more noisey when there going on and off tho i noticed, not a super big deal.

heater module installed.jpg

heater module installed 2.jpg
 
Titanium heaters may be better suited for this as they will not explode if ran dry and have an external thermostat.
 
i like that saftey feature of safe ran dry, but i was also looking at a couple of external heater controllers as well, have a small 2 inch probe you can plumb somewhere and itll switch the power to the heaters instead of the thermostats switching it but there still not safe run dry like the titanium
 
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