First Indoor Pond/Aquarium Build

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grntmbfisher

Feeder Fish
MFK Member
Dec 10, 2008
23
0
0
New England
After countless hours of reading this site and not being able to find a decent priced tank locally, I decided to build my own. I have an odd hallway that I didn't have much use for but after looking at the floor joists, the corner seemed to be a good place to put a tank. The tank is is a pentagon with 2 sides measuring 48", 2 sides measuring 18", the front which is 42", and it is 18" Tall: when filled up to the overflow it is exactly 85 Gallons not including the sump. Instead of using plywood, I decided to use 2x10 dimensional lumber to build the tank. I had some some pieces of pond liner left over from an outdoor pond I built this past spring so I used a piece to line the inside instead of epoxy because it was free and I wouldn't have to deal with the smell in the wintertime. The window is 1/4" acrylic (12"x33"W), at full compacity the water level is about 11" up the window. I basically used the same method as most who have pond liner tanks with windows; sandwiching the liner, silicon, and acrylic, however I did drill holes through the acrylic and the wood (grommet I guess), that way the window wouldn't have a chance to move. Being my first tank I didn't want to take any chances springing a leak so I spread way more than enough silicon across the seems on the window. The stand is made from 2x4s and 4x4s, it is open right now but the 2x4s stick out 1/2" from the legs incase I decide to put sides and doors on it. I drilled a hole for the intake and ran the tubing behind the liner so I wouldn't create a possible weak spot and drilled a hole for the overflow. I didn't buy a bulkhead for it, instead I used a small piece of pvc and 2 couplers with silicon in between to seal it. When I tested the tank out, it had a very small leak from this spot but a tube of silicon covering all around the pvc solved it. Ive read quite a few posts on this site saying silicon doesn't stick to pond liner but its been holding nicely. The sump has a small rubbermaid container which has a bunch of batting and a heavy layer of activated carbon which drains into a larger container that can hold about 25-30 gallons but has about 15 or so when running. The return pump is rated at 900 gph so the tank cycles 9 times per hour. The only thing I seemed to overlook was my overflow. I drilled it as close to the corner as I could then when it came time to place it on my stand it didn't match up because one of the legs was where the overflow should be.
It has been up and running for two weeks and is now the home to my 13" Dragon Goby, 5" Raphael Cat, 2 Spotted Perchs? 2", and 3 small Silver Dollars that I just picked up. Hopefully, my lfs will get in a healthy retic stingray that I can add to my tank for the next year or so.
I have a very dim light on my tank so I'm sorry some of the pics are kind of hard to see.

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sweet dude turned out great good job !
 
Very nice, do you have schematics? I don't know, maybe cause i'm asian, but that looks like those old chinese cabinets or something. I think with a nice red coat with some black painted chinese words and some swinging doors to hide some of that stuff on the bottom, it would look fantastic.
 
Matt724;2671302; said:
Very nice, do you have schematics? I don't know, maybe cause i'm asian, but that looks like those old chinese cabinets or something. I think with a nice red coat with some black painted chinese words and some swinging doors to hide some of that stuff on the bottom, it would look fantastic.
:screwy:

It already looks Fantasic...
 
Nice, but do have one teensy weensy question... How do you work in the sump with only like an inch of clearance?

Good job though... I would also be interested on how much this tank cost, seeing as you got the liner for free and (from what I can gather) the sealing is the most expensive/trivial part...
 
Thanks for the all the replies.

Matt724 - I have the design on paper and don't have a scanner, if you'd like I'll take a picture of it but it's really nothing special, I only created the layout of the wood and where the plumbing would be so I'd buy the right amount and know all the cuts.

All the extra silicon I decided to put around my overflow was actually a waste. I noticed some water building up on a piece of pvc the other night and found out the original leak wasn't in the liner at all. When I pushed the couplings together around the bottom I accidentally got a small piece of liner stuck inbetween the pvc and the fittings, so there was a very small gap for water to leak through. I decided to drain the tank and redo my overflow with new parts and it's back up and running. The only other way I could seal it besides using slip/slip couplings was to get a 3" piece of threaded gas line (painted steel tube) and seal threaded pvc couplings to that which worked out so much better.

Here's my list of supplies:

(6) 2"x10"x8' - $38.70
(2) 4"x4"x8'- $19.58
(5) 2"x4"x8' - $10.65
(3) 1"x3"x12' Strapping - $6.63
(1) 30"X36"x 1/4" Acrylic - $43.50
(1) 30"X36"x 1/8" Acrylic - $20.00
(1) 1 1/2" x 10' PVC - $5.10
(2) 1# Box of 3 1/2" Decking Screws - $5.75
(1) 1# Box of 1" Drywall Screws - $5.94
(6) Corner Braces (used for the acrylic on top) - $6.98
Bolts, Washers, Nuts - $5.74
(1) Tube of Wood Putty - $3.29
(1) QT of Stain - $8.49
(2) 1 1/2" Slip/ Slip Couplings - $1.78
(2) 1 1/2" 90 degree Elbows - $2.32
(4) Small Aquarium Silicon Tubes - $16
(1) Large Rubbermaid - $7
(1) Bag of Batting (for filter) - $5
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Total - $213.45

Like I said I had the liner so that price isn't figured in but I also forgot to mention I had the pump, tubing, the small rubbermaid in the sump, and all the activated carbon I needed for the filter. If you were to include these supplies you'd be looking at nearly double the total price of the supplies.

When I rebuilt my overflow I bought the following supplies:
(1) 10 oz tube of GE 1 Silicon - $4.74
(2) Bath Shoe Gaskets - $3.96
(1) 3" Black Nipple (Threaded Gas Line) - $2.19
(2) Female threaded couplings - $2.08
(1) Roll of gas line tape - $3.19
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Total - $ 16.16

When I installed these parts I wrapped the tape around the metal thread and applyed silicon to the last few threads for added security. I put the gaskets on both sides between the female pvc adaptors and the liner and the adaptors and wood with a bead of silicon underneath and tightened them up.

Eventually, I'll build doors for the stand but that will have to wait for now.

wow_it_esploded - It is a pain in the ass to work in the sump. I would have liked to build the stand taller but the only way to get it out of my basement was to turn it on its side and the doorway is only 21" wide. I didn't want to have to disassemble it either. There is about 2" between the bottom of the 2x4s and the top of the sump but there is an additional 3" from the bottom of the 2x4s to the top. All together I only have 5" to work with but it is just barely enough to do what I need.
 
I also want to mention that anyone who wants to put acrylic over the top should try to use 1/4". I purchased a sheet of 1/8" because there obviously wasn't going to be any pressure on it but the humidity inside the tank causes it to bow upwards. I have a piece of 1/4" spanning the largest opening on top and the humidity doesn't seem to effect it at all.
 
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