i dont know how to word this... but please give me an answer.

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Jack Dempsey
MFK Member
Oct 12, 2021
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G'day everyone, how are ya?
I have bought a $10 4 foot aquarium with the back panel cracked.
so im gonna remove that pannel but i was wondering if i could replace it with a sheet of marine grade plywood with an epoxy coating what are your thoughts?
should i just wait and go full glass or could i use the mg ply?
 
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G'day everyone, how are ya?
I have bought a $10 4 foot aquarium with the back panel cracked.
so im gonna remove that pannel but i was wondering if i could replace it with a sheet of marine grade plywood with an epoxy coating what are your thoughts?
should i just wait and go full glass or could i use the mg ply?

Replace with another panel of equivalent thickness glass.
 
Does silicone adhere as well to epoxy as it does to glass? I don't know, but I would do a bunch of research beyond just asking the question here before I attempted this idea.

Silicone alone will effectively adhere a glass window to the interior of an epoxy-coated plywood tank, but in that case the water pressure is pressing the glass tightly to the wood. In the scenario you are proposing, the water pressure will be pushing the glass away from the glass/wood interface, so the silicone adhesion will be considerably more stressed.

Why re-invent the wheel? Glass is a known quantity in this application; wood/epoxy probably is not. Will a piece of plywood properly sealed with epoxy really save you that much money? I tend to think not.

Bear in mind that whichever way you go, you will need to remove all the interior beads of silicone from the whole tank before proceeding. Then, when you apply the rear panel, you will then need to re-apply that interior bead all the way around all the interior seams to be assured of a waterproof seal. Otherwise, the inability of old silicone to adhere to new silicone can cause leaks, even if the glass continues to be held securely in place. To clarify, I'm referring to the interior sealing bead only, not the structural silicone actually between the panes.
 
Quite easy to add an external glass patch onto the cracked piece if you can't find/afford a new glass back.

If the cracked panel bracing is still good, the patch doesn't need to be same thickness, doesn't even need to be one piece patch. I've used slate and ceramic tile to patch tanks. If the bracing isn't good, add new bracing.

Make sure you clean all the bonded surfaces well.
 
Quite easy to add an external glass patch onto the cracked piece if you can't find/afford a new glass back.

If the cracked panel bracing is still good, the patch doesn't need to be same thickness, doesn't even need to be one piece patch. I've used slate and ceramic tile to patch tanks. If the bracing isn't good, add new bracing.

Make sure you clean all the bonded surfaces well.
Thanks everyone, i already have the materials so thats why i asked... but the crack is positioned in the middle at the top. its about 1.4 ft long... could i patch it with 3mm glass?
the only thing im concerned about is that the patch will be under alot of stress too.
what are your thoughts?
 
posting a picture could make things more clear. And 3mm is too thin.
Thanks everyone, i already have the materials so thats why i asked... but the crack is positioned in the middle at the top. its about 1.4 ft long... could i patch it with 3mm glass?
the only thing im concerned about is that the patch will be under alot of stress too.
what are your thoughts?
 
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