Sounds like one of those ideas that looks great on paper, and might work out in a carefully controlled, industrially produced environment, but would be a REAL challenge to DIY.
It also kind of begs the question; why bother? What advantage would this have over an all glass tank? clarity maybe I guess? I bet low iron glass would be cheaper. Maybe weight savings, but that seems like about it from over here.
the problem with the 'best of both worlds' ideology is that for whatever reason, the world always seems to want to give you the worst of both worlds, so you have to work ten times as hard to do it JUST right, and get what you want.