Planning for a plywood tank

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jp80911

Dovii
MFK Member
Mar 7, 2008
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Here are some of the drawings for a plywood tank I'm planning.
Stand without plywood top
Plywoodstanddrawing.jpg


Stand with plywood top
Plywoodstandwithplywoodtopdrawing.jpg


Plywood tank without glass
Plywoodtankframewithinteriorplywood.jpg


Plywood tank on top of the stand in the it's potential location, it'll be behind a wall when done.
Fishroommodel1.jpg


Outer dimension is 8x4 and internal dimension will be around 86.5"x38.5"x30 or 32" but I will only fill to the glass window height. window will be 76"x28"x0.5", with 2" over lap all around will give me a viewing size of 72"x24". will most likely use Sweetwater Epoxy to seal the tank (will two gallon be enough? each gallon is said to cover 250 ft² area at a 4mil thickness and I'm hoping to get 3 maybe 4 layers or should I aim for more?), unless someone used pond armor directly on plywoods before with good results then I might change my mind. (was told to add concrete board to plywood then apply pond armor to concrete board.)
in the drawing I have to layers of 3/4" plywood on top of the tank as brace, think that'll be strong enough or bolting few 2x4 across the tank would be a better way? (will be cheaper for sure I think)
few questions I have, one is what should I use to seal the gap between the plywoods? can silicone work or I need to use something else? or that's not even necessary cuz the epoxy will seal it good enough?
for the window, should I cut the plywood opening big enough so the window recesses into the frame or should have the window just overlap on top of the plywood?
the top frame of the stand is 2x6 (is that over kill? will 2x4 be enough), the rest are 2x4. then a layer of plywood sits on top and there will be a layer of styrofoam between the tank and stand. are the extra layer of plywood and styrofoam unnecessary? also do I need to add more vertical support or the way I have it will be fine?

sorry with all the questions but I've never built anything this scale before and will probably have more questions later.
oh, one more question, roughly how much time would something like this take?
I plan on work on it couple hrs every night and maybe more time during weekend. just want to get an rough idea. my neighbor is a carpenter and has a shop and he said he could cut everything to size for me so I will only be doing assembly.

any suggestions and comments are welcome, especially the ones can help me save some cash on the build (if I over done on something)
 
I cannot say that I have personal experience in building ply-tanks since I am only in the planning stages myself of expanding a used 140gal tank I got my hands on recently. But, It seems to me you have overengineered the whole tank.
Not that it's a bad thing. I tend to do the same myself...

Regarding the 2x3/4" ply on top, I cannot see the reason for that unless you are placing heavy object on top of the tank. As far as bracing for bow, you are stressing the bracing plywood in it's strongest direction. Without doing any actuall calculations, I believe one sheet would be enough...

Also, I would check the numbers wether you actually will need all them 2x4 braces on the tank as well. I suspect you can get away with less...

There is something in your illustration that does not seem quite right to me; there is a brace at the bottom edge of the glass, right? it seems as if it is just standing on the bottom (as in an all-glass tank)...

Looks like you got something very nice going though! Like I said, I'm in the planning stages myself so I look forward to watching your progress!
 
^^ Very over engineered. I built a tank around the same size just by screwing together plywood.

Having said that, I like the frame idea, however you just need to reduce the amount of framing. Every 12" is fine, and a single 2x4 around the bottom and top is more than enough.

Inside dimentions yes 2 gallons will be enough, and some left over for a sump. I used 1.25 gallons for my 96x24x24 for 5 coats. It spreads very nicely.

Good luck,

Bear
 
Thanks for the reply. I like to over engineering stuff a bit for a peace of mind. wife isn't a fish fan, the last thing I want her to complain about is water in the basement from my tank.
Will just have to see how much it'll cost us to finish the basement and if there's any money left I'll get on to this build, if not then I'll just keep my 180g for now and it'll be behind a wall. I'll leave enough room in there until I get the chance to build it. also waiting to see some result from the other thread on wetsuit rubber coating... if that works well I might use that instead of sweetwater epoxy.
 
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