The bond between marine epoxy and plywood. Up close.

  • We are currently upgrading MFK. thanks! -neo

greenterra

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MFK Member
I just overhauled my filtration. I am now using overflows with bulkheads and as such ended up with some test samples from the process.
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These are close up pics of the bits that were drilled out for the bulkheads.
I had to use a hammer and chisel to separate the epoxy fibreglass layer from the plywood.
As you can see, the bond between the two was exceptional. So much so that the two layers didn't separate cleanly at all.

Click the pics for a clearer view.
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This is looking at the fibreglass on edge. It gives a good indication of uniformity of the layers.
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I used the reverse lens technique to get these last two macro shots.
You can clearly see the layers of resin that stayed attached to the plywood, they even show the
imprint of the glass fibres proving that marine grade epoxy resin can bond with wood just as well
as it does with the fibreglass cloth.
If you look closely where the wood is exposed, you can still see extra resin within the pores of the timber.
It shows just how well marine epoxy penetrates the plywood

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Conner;4193855; said:
Just out of curiosity, how the heck do you access that sump for maintenance??

The lids just unclip and slide up. Notice the 2 different size pvc pipes in the top pic-first post. The pvc pipes that are sealed into the lids are slightly larger than the overflows allowing it all to slide up.

The buckets hold all the media. Although the pic below doesn't show it, I run a thick layer of filter floss with a drip tray above the media. I only have to slide the lids up to check and change it out.
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the_deeb;4195923; said:
Wonderfully use of RL macro! More useful than my pics of bugs. Nice work.

I recall you responded to one of my earlier threads saying you didn't trust bulkheads on a plywood tank. I'm curious why you changed your mind. Did you take any special measures to reduce the chance of leaks?

I over drilled the holes needed. Epoxied the insides and allowed it to cure. I used a bulkhead with a wide flange. Because I over drilled the hole,it allowed me to silicone all around the bulkhead within the hole itself as well as the seals. Tightened and allowed the silicone to cure. I then ran a further bead of black marine grade Sikaflex over everything as a fail safe. Touchwood I never have a problem.
 
Anymore pictures of that sump?

On a sidenote the building of your tank is what determined me to build one like it awesome tank and a beautifull finish too.
 
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