Well xrtg...I started with a coarse foam pre-filter and 1.25" drain that dumps into a dual layer floss filter after it passes through a ball valve.
I used a .125" drill bit to make holes that makes the water defuse over the entire area from about 2" away.
Then I found this plastic container that fit perfectly under the strainer for the floss that I lined with 1" fine foam. It has a round bottom that I drilled out with the same .125" drill bit and it allows the water to be sprayed finely over the Bio-balls from 2" above them.
Next this mechanical sub system is placed over 18" of bioballs (5 gallons of 1.25")
1" holes were then drilled all around the top cercumfrence on the vertical for the release of the nitrogen off the bio-balls. A 50 micron felt is setting under that with 1" of air space between the bio-balls and the bottom screen
This all sets in a 20 gallon tote.
The return is also plumbed with 1.25" PVC. Circulatioin is handled by a Pentair Quiet one 4000 through a ball valve and back into the tank...
I can adjust the flow into and out of the filter system to fine tune the flow.
I used this fishless method
http://www.wisegeek.com/what-is-fishless-cycling.htm
150 gallons were cycled in just 8 days to zero amonia/zero nitrites/10ppm nitrates...
I haven't got a test for desolved O2 yet but I am confident in this system enough to use it for my 50 fry, Arowana nursery...
I have a full spread with pix I am preparing to post.
best part is, I have less than $200usd invested.