I just did a bit of research on the strengths of the bonds of the three weld ons.
Weld-on 4 2500lbs per square inch
Weld on 16 2000lbs per square inch
Weld on 40 4000lbs per square inch
How is it assumed that 40 is 30X stronger than 4 and 60X stronger than 16?
I calculated the pressure per square inch on my tank (assuming about 5000lbs of pressure all along the bottom seam, although it will probably be less), and it only comes to 250lbs per square inch. Thats with 1/2" acrylic. Now if I add in another 1/2" support around the edges that comes to half of that at 125lbs per square inch.
I don't see why weldon 16 is considered awful to use when the strength of it is far beyond that required, at least for my tank.