I had the same problem. My overflows are 1 inch, handle a mag 1800 np, but then I tried introducing a second MAG 1800 and my overflows couldnt handle it. I put a ball valve on the second mag 1800 and even with it turn to the absolute least without being closed it still couldnt handle it, though this time it lsated for a bunch longer. My next project will be to increase the size of my overflows to 1.5inch at least, maybe 2 inches, I just have to do my thorough research to see if I will have problems making them too big.I originally started with 2 pumps to give me the magic 8 to 10 times an hour turnover. It turned out too much and the over flows could not handle it. I was gutted and had to end up running just the one pump. I turn over around 4 time an hour now and have done since the tank was set up around 18 months ago. Things are great, water params are spot on. I save myself 85 watts of power an hour by running only one pump and i have a spare pump ready and waiting to go should i have any issues. I use 2 circulation pumps in the main tank that have big GPH (can't remember how much) but have VERY low wattage use, around 8 watts a pump. There is a lot to be said for lower turn over as it give the water more contact time with the sump media.
I run that 1800 mag plus two marineland 1300's and my conditions have always been about average to above average, water is always clear, but then again I am running a 65 watt emperor aquatics UV sterilizer on the water. Just ordered a jebao mp60 to replace the two marinelands, hoping to see some good improvement. Tank is a 400 gal.