You could build one of
DB junkie
patented radial flow separators. Seems to me they work pretty well and then just a basic mechanical filter afterwards should do the trick.
Are you at all able to drill a bulkhead into your sump where the sludge collects (ideally elevate the sump a bit if on the ground and drill in bottom of the tank) and connect a valve with some tubing? So you can crack the valve and quickly drain all the sludge? Even if you stack 2 2x4's along the edges of your tank you should be able to get a bulkhead and hose barb in there, and then you can attach line and put the valve further down the line for easy access. Maybe 3/4" or 1" so you can crack it and it will quickly create a vacuum? If you can't do it on the bottom of your tank maybe low near the side and just put an elbow and a bit of piping towards the bulk of the sludge, but then I would for sure go 1".
What helped me? A stronger pump. I used to always get that sludge, essentially dead bacteria I believe, and my mechanical filtration is a single layer of filter floss that gets replaced twice a week. Ever since using a much higher GPH pump (and possibly upgrading from 1.5" to 2" piping to help accommodate the pump) I have gotten ZERO of the sludge, my filter pads get unbelievable more gross, and I have about 20x the snails I used to in the sump. Not saying this is the final solution to mechanical filtration, just an observation on my own system.