Okay, so while laying bed last night, it popped into my head that while I could drill a starter hole to use a jigsaw to cut out the front pane and then grind down the inside of the top and bottom pieces of acrylic.... I might do more damage to those pieces and create more work than Neccessary, having to remove the left over acrylic and may not get the desired surface to weld in the new pane in it's top and bottom seams.
My immediate proceeding thought was; "What if I cut the pane out right at the inside fo the seam, through the top and bottom pieces of acrylic. All that I would have to do is smooth those edges out with a router, the inside surface that will be welded will already be smooth and the only thing left would be to take .75" off of the side panes and file the coreners toa perfect 90* to properly fit the new pane in and Vuala! I have perfect seams all of the way around!!! Like a new Build!
It would bring the actual Gallons of the tank down by about 12gallons... Not a big in trade for a properly replaced, Stronger and CLEAR pane of Acrylic...
Check it out!


My immediate proceeding thought was; "What if I cut the pane out right at the inside fo the seam, through the top and bottom pieces of acrylic. All that I would have to do is smooth those edges out with a router, the inside surface that will be welded will already be smooth and the only thing left would be to take .75" off of the side panes and file the coreners toa perfect 90* to properly fit the new pane in and Vuala! I have perfect seams all of the way around!!! Like a new Build!
It would bring the actual Gallons of the tank down by about 12gallons... Not a big in trade for a properly replaced, Stronger and CLEAR pane of Acrylic...
Check it out!



