FSM;3606025; said:I'm thinking about making a 3D background for my 150 gallon (72x20x25)
Someone in the local fish club made theirs out of foam, Great Stuff expanding insulation, and epoxy sealant.
What would be the cheapest/easiest material to use? I don't want to do concrete, it seems like a PITA and I don't want to deal with the impact on water parameters. A quart of epoxy would be something like $50
The easiest and cheapest "sealant" to use by far is Drylok, specifically their latex based masonry waterproofer. Goes on like a thick paint, dries super hard and had the nice textured finish already built it. It does not affect water chemistry.
Get the gray color and tint it to your liking.
Now, as far as foam, I don't think there is a product that is both cheapest and easiest.
Expanded polystyrene (styrofoam) is the cheapest but probably the messiest and hardest to carve detail into.
Extruded polystyrene (think the pink or blue insulation boards) is more expensive but generally less messy to carve and easier to get good detail with.
Expanding polyurethane foam is the most expensive but is easy in that a lot of the detail is achieved by the way it comes out of the can.
I like the look of backgrounds done with either carved polystyrene sheet, either extruded or expanded. Expanding insulation can be a good way to add some detail.
So I would probably use extruded polystyrene and Drylok.