40 Gal Sump Build.........Lots of Pics.

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snowhnter

Gambusia
MFK Member
Oct 20, 2009
306
1
18
West Virginia, USA
Well, I was out and about one day and found a piece of 1/4" mirror 96"x40". Need a new sump b/c my first build just isn't holding up or doing the job I need it to.

40 Gallon Sump 003.jpg Mirror was attached to a wall with some kind of black ma'amee stuff. Stiff as could be, wouldn't come off with a razor or chisel. Took the propane torch, heated it up and scraped it off. Worked pretty good.


40 Gallon Sump 005.jpg Measured off my first piece and cut.


40 Gallon Sump 008.jpg That sucked :irked: Very not happy, and a few choice words later.


40 Gallon Sump 009.jpg Success


40 Gallon Sump 013.jpg Smoothed out the sharp edges with a diamond hone, just a few quick swipes and ready to handle.


40 Gallon Sump 014.jpg Had to get the grey backing off, so I went to HD and picked out what looked to be some good stripper. Used as directed and worked ok. My advise would be to use a really thick coat and let soak 45-60 min. At the 15-30 min, I had to scrape a fair amount off with a razor, once again, that sucked.


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40 Gallon Sump 024.jpg Wasn't sure how I was gonna remove the silvering. Looked into the MSR that is advertised online but didn't want to pay the price. Went to TSC and picked this up.


40 Gallon Sump 026.jpg Used a funnel to prevent any spills and splashes.


40 Gallon Sump 029.jpg Spread it out with a paper towel.


40 Gallon Sump 031.jpg When it goes on, the copper is showing.


40 Gallon Sump 032.jpg Then turns to the silver.


40 Gallon Sump 034.jpg Then just about goes away. All this only took about 5 min.


40 Gallon Sump 035.jpg Just wiped off with a paper towel.


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40 Gallon Sump 042.jpg Just sprayed the acid off with water. Just a heads up. This stuff is very caustic. The fumes will take you breath away. Burns your nose and lungs. As you can see, I did it in the garage, bad move. Even with door and window open and a fan running, I still found that some of my tools rusted the next day, tools that weren't used on this job.:irked:


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40 Gallon Sump 045.jpg Clean, clear glass.


40 Gallon Sump 051.jpg Leak Test.


40 Gallon Sump 052.jpg Layed out my design.


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40 Gallon Sump 055.jpg Attached a piece of glass to act as a ledge, one on each side. Gonna have my scrubbies "floating" in the air, above the water.


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40 Gallon Sump 059.jpg Used VHS tapes as spacers to hold everything in place.


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More to come later. I am further along, but have not taken any pics yet. Still in the process of making the shelf for my socks and inlet. Gonna be made out of 1/4" plex bent and drilled.

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You found a uses for VHS types! well done ;)

Did you cut the glass yourself? I've always wondered how hard that is...
 
You found a uses for VHS types! well done ;)

Did you cut the glass yourself? I've always wondered how hard that is...

Doesn't seem hard if you follow these instructions

[video=youtube;HSKIT2OLOYQ]http://www.youtube.com/watch?v=HSKIT2OLOYQ&list=UUM9oZkV3tGJuUUhgZaiGZkQ&index=0&feature=plcp[/video]
 
Yeah I cut the glass. The process is simple but actually doing it right was hard, for me at least. Figuring out the right amount of pressure needed to make a good score line was the hardest part. If possible, I would suggest a lot of practice on some junk glass, like broken windows or whatever you can find. Once you figure out the correct pressure, its simple. I would also suggest buying a very good glass cutter if you plan to cut a lot of glass. I bought mine from lowes, a cheap one, and it works but from some of my research, if I had a better cutter, I would have broken a lot less glass.
 
Nice job so far, well done on finding a use for VHS tapes! How much did you spend on the stripper? did it work out cheaper to strip a free mirror or would it have been cheaper to buy clean glass? I love scavenging, but it doesnt always work out cheaper, then again it is good to reuse and not waste.

Keep the updates coming.

B :)
 
Nice job so far, well done on finding a use for VHS tapes! How much did you spend on the stripper? did it work out cheaper to strip a free mirror or would it have been cheaper to buy clean glass? I love scavenging, but it doesnt always work out cheaper, then again it is good to reuse and not waste.

Keep the updates coming.

B :)

Lots cheaper, I think I spend a total of $30 and ended up with $300+ in glass. Stripper was about $13 and the acid about $15.
 
Yeah its up and running, got it going yesterday. Will try to post some pics soon. Had a lot of trouble with it. Originally planned a 1" overflow, that ended up being way too slow. Upgraded to an 1 1/2" overflow, but when I piped it into the 2" catch, a foutain of water errupted under my tank. Water everywhere. Went to HD and picked up some parts and reduced the outlet to 1" perforated with lots of holes. So now I got the amount of flow to work my pump. Started it up and within an hour my filter socks could not handle the flow and started overflowing. Had to do a quick fab to make a prefilter but right now everything is running good, just need to figure out my sock problem.
 
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Bent 1/4" plexi to make shelf to hold inlet and filter socks.

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Split 1/8" vinyl tubing to make gaskets

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Center hole is 2 1/2" to hold the inlet catch and the two end holes are 4" for the socks.


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Laid out grid and drilled 144 holes in 1/8" plexi to make drip plate. Yeah, holes suck.


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Used egg crate and plastic canvas to make shelf for the scrubbies.


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End view, never thought that the socks would overflow the way they do. Still working on the solution for this. Really wanna run socks but gotta keep my flow up.

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Reduced 1 1/2" overflow to 1" to prevent the geyser under the tank.

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