I have a bottom corner drilled 180g with an unprotected standpipe, no overflow box. And yeah, it worries me somewhat but I believe i've put all measures in place to drastically reduce any unforseen 'incidents', he says smiling nervously.
If a bulkhead fails on a bottom drilled tank, and you don't have the luxury of an overflow system to rely on, you are in all sorts of trouble, as
N
nzafi
has highlighted. By the way, that sucks man, I wish you a speedy recovery.
If my bulkhead fails I am in all sorts of trouble too. It's one of the reasons why when you are initially putting your bulkhead in place you do it absolutely perfectly and leave nothing to chance. From thoroughly cleaning the area where it's sitting, to correct placement of the gaskets, to tightening them up correctly. And those are just issues to address whilst fitting the bulkhead.
Aftercare is just as important. You don't want to accidently knock your bulkhead/standpipe potentially causing a crack in the bulkhead, and as
jjohnwm
said, one of the biggest culprits of this can be a spooked monster fish.
I was ultra careful in my initial placement and fitting of my bulkhead and standpipe. I don't touch the bulkhead or standpipe and I only have small fish in my 180g, and all has been well up to now. But, and a big but, plastic degrades overtime and the PVC or ABS bulkhead fittings in your tank are ever so slowly deteriorating. The measures i've put in place will serve me up to a certain degree. For extra insurance maybe hobbyists need to replace bulkheads every 5, 10, or whatever number of years, just like tanks are resealed in case of silicone deterioration.