A 2.25" hole centered 5" below the top of the tank worked well for my 1.5" bulkhead fittings. I drilled 3 holes in the back of my 125 gal display tank in the lobby of my wife's PT practice lobby. one for the drip overflow, one to supply the 3 canister filters, and one for a return from the canisters.
i use a 1.5" street 90, and then cut a short piece of pipe to get the desired water level for my overflow (its about 2" long). My water level is approximately 1/2" from the plastic brace.
I like to use slip bulkheads. I was leary of permanently gluing my overflows and return where it fit into the bulkhead. It did have a very slight drip on the return, so i smeared the pipe with Vaseline and it has been drip free since installation, about a year.
i use a 1.5" street 90, and then cut a short piece of pipe to get the desired water level for my overflow (its about 2" long). My water level is approximately 1/2" from the plastic brace.
I like to use slip bulkheads. I was leary of permanently gluing my overflows and return where it fit into the bulkhead. It did have a very slight drip on the return, so i smeared the pipe with Vaseline and it has been drip free since installation, about a year.