How liberally do you apply the grease?
I make sure a thin layer of grease covers all the surface area, reinstall, then apply a thicker, goopy layer before reattaching it back to the canister body.
How liberally do you apply the grease?
Yeah, your issue is probably the exact reason why they switched to a larger o-ring. Good to hear you got this resolved, but I still highly recommend lubing those O-rings next time you do maintenance on that FXBought new around 4-5 years ago. The factory O-ring fits very snug while the replacement was pretty loose. Maybe they started manufacturing them differently, either way no more leak.