Galvanized Steel Stock Tank and Wetsuit Coating???

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Jack Dempsey
MFK Member
Feb 28, 2011
1,335
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Indiana USA
I'm in the brainstorming phase right now, so I'm trying to figure out how I'm going to do my next big tank.

I can get an 8' long X 3' wide X 2' deep galvanized steel stock tank for about $200.

I know that the galvanization will leach stuff into the water if left submerged, and it could be harmful to fish.

This thread has been made before, but it was a long time ago, and there have been lots of new coatings and sealers that have come out for use in DIY aquariums since the last thread.

Has anyone thought of using wetsuit coating in one of these tanks? It seems like the perfect solution. It is known that these galvanized steel tanks will bow and shift a bit when filled, but they are structurally stable enough for holding water. So I figure with wetsuit being plyable and long term water proof, it should be the perfect solution. Plus, it's pretty cheap. I figure after buying the stock tank, wetsuit, and cloth, I'll have under $300 in a waterproof giant tank.

A note: The reason I am considering the galvanized tank over a rubermaid plastic tank is because of the strait-ish side walls. I have the ability to weld, so I am planning to make a rigid steel frame out of angle iron and mount a glass viewing panel. The angle iron will be beefy enough to prevent any bowing, and I can do some ball peen hammer work (essentially the same as body work on steel car panels) to remove the small amount of corrugation where the frame will mate to the stock tank.

Am I missing something here? I figure anything worth it's salt has typically already been done in the DIY world, but I can't find anything about a build like this. All together, it'd only cost about $400 to fully purchase all materials for a 360 gallon monster tank. Seems too good to be true.
 
Years ago i saw a tank like this on the internet...waaaay before i knew about good old mfk. The tank i saw was about 4 of those troughs welded together on top of eachother and windows in the top trough. The windows were small and resembeled port holes on a boat but this idea is very plausible. I dont know about you but i hate welding SS or galvinzed as it can produce "metal fume fever" so be careful and wear a good respirator. I'm not gonna lie i dont wear a respirator with mild steel but its def necessary when welding anything with nickel/galvinazed plating as you can DIE lol no joke and drink some milk before you weld to help prevent it. I myself trust epdm pond liner over any kind of coating but im sure you can find the right coating. Hardest part about steel and paint is getting it to stick. It may not be a bad idea to paint it first with a direct to steel paint as a primer, then use a waterproof coating over top of that. If a primer is not used i would take a wire brush on a grinder to the entire inside surface to scuff it up for paint. Even then its pretty likely to peel off over time so make sure your prep work too the steel is not an afterthought. Simply scuffing it with sandpaper will do you no good. I'd choose even a regular grinder disc to really get a grit in the steel.
 
Further note on my design: I won't be welding anything to the galvanized stock tank itself. I'll be bolting the steel window frame to the stock tank with a gasket inbetween the stock tank and the window frame. I don't want to screw with welding galvanized stuff.

And I've got a wire brush like that, so I can scuff the entire inside of the tank with a wire brush before painting. Adhesion is my main concern with this project. I'm really not sure how well wetsuit will stick to sheet metal.

I'll also have to scrub the oily coating off of the galvanized sheet metal with sodium hydroxide before etching.
 
ok good to know ur not welding the galvanized lol....I've had to a couple times against my will at work but that makes perfect sense to just use a gasket. IMO pondliner/gasket/polycarb window could all just bolt right together for a good seal....For extra assurance you could go over the bolts with 3m5200.
 
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