From what I've come across, the acrylic calculators always overcompensate. This may be to reduce the bowing that normally occurs. Every calculator that i have seen and dissected did the same exact thing. They are all based off the deflection and strength of the acrylic. Of course, most of the info used is predicated off of the acrylic manufacturers stats on the material. Those numbers could be fudged a bit. If that is the case, all the numbers will be off much like we see in the calculators. I've seen many tanks that are built with thinner acrylic and have been fine for years.