Hmm I've never drilled glass. And drilling over a previous hole might need special technique etc.
Maybe
wednesday13
will have some ideas. He sure knows tanks and building
Maybe

Hmm I've never drilled glass. And drilling over a previous hole might need special technique etc.
Maybewednesday13 will have some ideas. He sure knows tanks and building
good call on the sponges I was wondering what I would clean it with. Guess my next hang up is I don't think the holes are big enough to flow to keep up with the pump. Bulkheads only have 1 1/4" opening, only 2 holes. Bottom is an inch thick and really don't want to drill. I could do a DIY overflow for extra flow
I know I'm not going to talk you out of overkill.. but again, for comparison's sake.
I have a heavy loaded 300 g. The pumps I use are two Magdrive 950, they have a flow rate of 950, but in my set up, they have about 6 feet of head to overcome. So I have two 3/4" inch lines going in and two 1.5" lines going out. So the first point is.. maybe make sure you need the bigger pump. What I have is more than adequte. The second point is, I don't know what the outlet pipe diameter of the pump you have selected, but you probably want to double the diameter for the drain. Note that when you double the diameter, you are actually having 4X of pipe cross-section to carry the water. Over time, the drain pipes will get scum , calcium deposits etc on them. So the second point is: drain pipes is definitely something to overkill.. You don't want to have to redo that in the future.
The fact that you only have 2 holes at 1 1/4" each probably tells you that you are way over designing your filter system.. Think about if you just did two mag drive 950s like me (or equivalant). If one mag drive goes bad while you are at work, you have the other one to keep the water moving. When I first started, I did not plan well (no spare magdrive). One mag drive appeared to break (it really only needed a cleaning, but I didn't know that at the time). The tank ran fine for about a week on one pump until I could get another.. And I have a ton of fish in there. When the power goes out, I need to run battery powered airstones or else all the fish are gasping for air.. One Magdrive did the job.
Two smaller pumps are better than one big one. If you went to two pumps like me, your drain problem goes away (two 1.25" drains is enough)
Ok, this is the last time I will bug you about downsizing your filter.. I promise lol.
Thanks for all the info and I will take your advice, a friend of mine also recommended running 2 smaller pumps in case one goes out, also I like the idea of just adding 2 extra holes the same size and running 2 drains and 2 returns. Really glad you advise this and would like some others to chime in before I start drilling.
Edit think I miss read, so I should use both holes as drains and just run 2 pumps with lines over the back of the tank as return instead of drilling? Also my holes are in the middle of the sides and not in the back, I have no weir or anything. Any suggestions, was thinking of using silicone to add 3 glass panels to protect the pipe from a large fish crashing into it as a weir. I will make slits in the glass of course
I have drilled over holes before twice in glass tank and twice in @davemandy acrylic tank... half full... with his rays in it... major thing is to be confident in what you are doing if you are not confident in doing it you will have a higher chance of breaking the glassits plausible to drill around existing holes to make them bigger no prob (keep in mind the size of bulkheads and where it sits on the stand tho) Just did this on a friends tank and we ended up having to "free float" the back corners of the tank (overflow boxes)... i agree 1" is pretty thick tho lol... o.p. i'd prob opt for an additional overflow box for more flow or even drilling holes in the back/side wall for the same thing. I've opened up holes in this manner on acrylic tanks but i do hate drilling glass, ive never had a problem drilling glass, but it def takes patience and alot of time to get through 1".