I have been doing some research, watching videos and reading posts. Feel like I have a better idea of what I want to do.
HUKIT
, thank you for referring me to AquariumDomain as I saw his 4050 gallon build and loved the idea of a wetland filter. Than I looked further back and saw his DIY 315 gallon build (episode 69) where he first incorporated an internal wetland filter in his build.
So starting with the tank build. I decided to with plywood for the 3 sides and bottom with a framed front for the glass. May be overkill, but based on the wood here I am going to go with 3/4" baltic plywood as it is the only thing other than treated floor grade that comes in a 4'x8' sheet at 3/4" thickness at my loca hardware stores.
Tank will be 8' x 3' x 3'; the filter is built in and will take up 2' at the end and will be separated from the "swim" portion by a partition made up of stacked 2"x 2". Overkill...maybe, but the filter will be filled with a 14"x 22"x 36' pile of graded rocks so I would like to have a sturdy divider.
The exterior will have some additional framing for support, and there will be one center brace for the swimming area.
Also due to my strengths (weaknesses), I will be going with two pieces of glass versus one ~70" long piece.
Due to the height of the tank I will be building a low stand. Did something similar for my box turtle's 180 gallon tank, this allows me easier access to the interior.
In case you can't see, its 10" high.

Thinking a 14" stand , that will bring the total height to 50" which will allow for plant growth out of the wetland filter as my basement ceiling isn't high (house built in 1952).
So I did a very rough sketch of what I was planning:
You can see the 2" x 2" (actually 1 1/2" x 1 1/2") stacked wall separating the filter. As noted on the sketch with a *, the framing will be done with 2" x 4" (1 1/2" x 3 1/2" )

The 7 x 4.33 on the top are plant baskets that I found in 4.33" x 7.09" x 4.33". This will allow me to have 3 across and 5 from front to back. Also its a good size for 1- 2 small plants or 1 larger plant. I will be using ceramic balls or pea gravel for the plants, allowing the roots to grow into the water.
As the image shows there will be milk crates on the bottom, but with the sizes of 13" x 13" x 11" or 19" x 13" x 11" there will be a little gapping on the sides that I will solve by cutting some eggcrate and zip tying it to the milk crates to make a (more of less) solid top to keep the rocks from falling in. Then on the top of the milk crates there will be large rocks that will gradually transition in size to pea gravel. I will also be placing lava rocks , dispersed between the layers to encourage extra filtration, but I'm getting ahead of myself.
This is what the front will look like, please excuse my very rough sketching.
I will have 2 pieces of glass with a 3" overlap for the silicone gasket. Based on Aquarium Domain's 315 gallon build, I will be going with 1/2" tempered glass (hopefully I can find a local source). Additionally I will have a top brace in the center of the tank area. I would like to put a glass lid on top of the tank area so may also put a support over the filter partition, I have dwelt with the twin wall and acrylic tops and don't want to work with them again.
