Okay, sounds good. I'll make the red lines 2" all the way through unless there is a benefit to making it go from 1.5" to 2" after the top tank. Is there any other benefit except a slight cost savings?
How big should the blue pipes be? I'm thinking 1" should be good, can someone tell me if that would be okay?
No benefit on performance from switching sizes. In theory it would work better with 2" all the way down, but I think you're sizing your drains appropriately ao it shouldn't matter either way.
Return plumbing is dependent on the pumps you choose. Some pumps like Eheims function exceptionally well with smaller tubing/pipe. Other pumps like the magdrives require 1.5" plumbing to maintain good flowrates at height. I'm no engineer but I suspect it's an issue of pressure generated by the pump.
I'd go 1" at a minimum based on the flowrates you posted. Upsizing plumbing has the benefit of reducing headloss in elbows and threaded fittings or ballvalves or whatever
Is your return going to be hard plumbed or are you using a flexible vinyl tubing?
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