Thanks for all of the replies.
A little more info:
The hoses are 1" clear vinyl and other than water change time they are full and running about 800gph each (there are two returns).
I do have extremely hard water. My ph sits around 8.4-8.6. However, I run a water softener with sodium chloride salt (not the potassium stuff), which is supposed to pull all of the hard minerals out.
I age my water in barrels for at least 24 hours prior to using it in a water change.
Any other advice would be great. The return lines are behind the tank and really aren't accessible to take off for cleaning. If I have to, I will probably just deal with it and pull the mechanical sponge out for an extra rinse a day later.