the_deeb;4746287; said:That's a good approach - this guy did something similar, except he used fiberglass instead of concrete:
http://www.monsterfishkeepers.com/forums/showthread.php?t=211530
I thought of doing something similar with mine but I wanted more underlying structure to mount plants on to and didn't think the texture of the fiberglass would work as well.
That's really nice. Don't know how I've never seen that thread before.
For what it is worth, if you used a cheap epoxy resin to wet out the fiberglass you wouldn't have the smell issue and it would not eat through the foam. This is why so many surfboards are made with epoxy nowadays since the builder then can use any foam he/she wants to form the board. If you use polyester to wet out fiberglass on a surfboard you basically have to use polyurethane foam.
I would get a fairly thin epoxy. There is one company that distributes an inexpensive thin epoxy but I can't recall the name at the moment. If you're interested just reply back and I'll think of it.
[EDIT] This is the product: http://www.uscomposites.com/epoxy.html
Also, you mentioned texture. And I think it was you who asked if drylock or cement or something would stick to the fiberglass in Joey's thread? Epoxy would be better than polyester and I can say from experience that Drylok sticks to cured epoxy very well. Not sure about a coating of cement or mortar.