240 Gallon Build Out Starts Today

  • We are currently upgrading MFK. thanks! -neo
The acrylic for the tank arrived today.

Here are the pics of the acrylic.

http://s996.photobucket.com/albums/af85/jcannonb/

The shipped the two 24x24 side pieces for the aquarium a day late. They will be here tomorrow.

The acrylic for the sump is 3/8" thick.

The acrylic for the aquarium is 3/4" thick

The acrylic for the lid is 1/4" thick.

The builder wanted to use slightly thicker acrylic to make sure it lasts.

Cheers,

J
 
looking good..keep us posted
 
Today is THE day :-)

http://www.flickr.com/photos/24719087@N00/sets/72157624975856462/

The sump is nearly finished being built. The tank is next. They will both be built tonight, with tank drilled. The return pump is going to be 100% PVC pipe. The pump itself is a pond pump, and was already fitted for a normal 3/4" garden hose return, so the return is fully 3/4" PVC plumbed, and the intake is gravity fed 1.5" PVC pipe.
 
Good call zukiGS500,

OK, so good news bad news.

Err, I should say bad news, good news, oopsie news.

My builder flaked on me after I called him out for sealing the tank wrong. So, I got left with the job to do myself. FUN FUN FUN.

I have met this challenge head on though, and with the help of my buddy, we soldered the sump together with Weld-On 4. It being our first time ever doing anything like this, we decided to go the double insurance route, and only used the weld-on to ensure it is held together securely, while using extra thick "don't care about how it looks" silicone to ensure a double layer of water proof protection where the we wouldn't get the weld-on perfect.

Today was the litmus test. We started filling it up.

Chamber 1, awesome
Chamber 2, a small leak into chamber 3.
Chamber 3, a small leak into chamber 4.

We were so tired and frustrated from having to do it ourselves that upon looking the only leaking parts of the sump are on the seams we forgot to apply the double layer of protection (the silicone). Strangely enough, the leaks are pretty small, almost negligible. The sump itself is holding 60ish gallons of water! :-)

My question however is, how long do I wait after I drain the sump before I apply the silicone to the unsiliconed edges?

I want to seal it completely, even though these leaks in the sump are so negligable it won't matter in how it performs. I want to practice and get it right for when we do the tank though. I don't care about perfect looking perfectly siliconed seams. I care about perfect water proofing of the structures.

FYI --- he was going to do a CRAP job on the bracing for the top of the tank, so I decided to go all out, and I ordered an 8 foot "view port" with two windows cut out on the top, so the top of the tank is going have an equally strong, equally sized piece of acrylic as on the bottom.
 
As far as sealing the seams go, there is another Weld-On product that is much thicker than the seam sealer is. It is meant for the application you need, which is "gooping" in the corners for extra waterproofing.

Your best bet would be to use this on top of the thin weld-on going into the seams. Weld-on will form a much better bond to acrylic than silicone will.
 
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