Totally agree, I've never had to put a bulkhead on a curved surface, not sure how well they would seal.
And at just over $3 for a 1.5", you cant get much cheaper than that.
http://www.bulkreefsupply.com/uniseal-5.html
Might have to try them out sometime. Plastic drums or totes, as in this instance, just flatten out where the bulkhead attaches. For non flexible surfaces though, this should work great.
