OK - I went to a place called spotlight (linnen and craft shop). I got 2 big bags of polyester batting and 1.5 meters of felt/acryllic blend fabric. It cost me a mere $35AU.
I'm going to try replacing the filter wool in my sump before I go building complex syphons, boxes or bypasses.
Here is how I'm going to do it:
I'll remove my filter wool, put down a couple of sponges to make a seat and line the resulting chamber with the felt (folder for double thickness). There will be no gaps for fine particles to slip past. I'll then put the batting into the chamber. The batting will collect most of the debris and the felt will pick up the fine stuff that makes it past the batting. When the system clogs it overflows into the next baffle chamber.
I'm going to throw all the material in my bathtub now for a bit of a soak.
If this doesn't work or gets too high maintenance then I may move on to the next plan.
siebertn;3689736; said:
The batting and felt gets dirty very quickly and i have to clean it every week but is ok coz i know its catching all the dirt.
Lets see how it goes!
JakeH said:
As for the super fine mechanical filter box thingy you designed, I like it! I dont know about using stockings alone, though. I would layer thin sheets of coarse foam, then a finer sponge before the stocking. I think your design would also have some of the same advantages as the sock...
Thanks - it may well B option B if this plan proved impractical.
Redoog - Thanks for reponding to my PM mate. Your filter looks space age!
I'm liking the way you've done it better than my nylon idea

I like your layers of batting and felt - that is what my current idea is trying to replicate.
Your mechanical filter looks like it has a very large surface area (correct me if I'm wrong) and sits on top of your sump. I take it that the large surface area reduces the need for cleaning because it takes longer to clog.
I can elevate my pump but I really want to get that fine gunk out of my sump - it is sticky and clogs things up.
I'm planning a 9000litre (265gal) tank to replace my current 1000 litre tank. I don't want to pull my sump out and modify it heavily at this stage. The bio-media is doing a great job so I don't need more. Only the mechanical filtration is letting me down

. If I was keeping the tank I'd consider re-doing the sump. That idea would be very useful for someone setting a sump up - looks like a great idea!