plumbing aces needed.. bulkhead under tank. what adapts to standard pvc fittings?

  • We are currently upgrading MFK. thanks! -neo
I've plumbed ponds for many years and so I had a tool machined out of aluminum to hold and turn bulkheads. I'm also the Engineer for wlimproducts designing and manufacturing specialty products.

If you have the means to make your own tools that is the way to go, but you can buy them at any decent plumbing-supply house as well. They make a variety of aluminum wrenches for bulkhead/strainer nuts. There are also basin-wrenches available in any size that can reach up and turn nuts in close quarters.
 
If you have the means to make your own tools that is the way to go, but you can buy them at any decent plumbing-supply house as well. They make a variety of aluminum wrenches for bulkhead/strainer nuts. There are also basin-wrenches available in any size that can reach up and turn nuts in close quarters.

Sometimes, well most of the time I'm a dork. I went to sears and got a frikking huge socket. Of course it was 3/4" drive and I only have 1/2" and smaller so I got an adapter too......... I don't want to say how much that costs.

Thanks for the info.
 
On a side note - let's try to keep this civil, please. It is hard to understand why a simple conversation on bulkheads can turn ugly... :nilly:

I agree. I didn't mean to offend anyone. My comment that disappeared was meant as light hearted, but sorry I offended anyone.
 
There are a lot of different bulkheads out there.

First it is important to differentiate the two different types of pipe threads, NPT (National Pipe Tapered) and NPS (National Pipe Straight). Both NPT and NPS have the same thread angle, shape, and pitch (threads per inch). However, NPT threads are tapered and NPS threads are straight (parallel). Both threads have a 60° included angle and have flat peaks and valleys.

NPT threads are meant for a male-thread to female-thread connection and seal tighter as they are torqued more. Typically you use teflon tape or pipe-dope to help seal the connection.

NPS threads are meant to be used with a gasket and tighten all the way down without resistance (like a bolt or nut thread). They do not require the use of teflon tape or pipe dope (although a light application of pipe-dope does help lubricate the threads).

It is possible to mate NPT and NPS threads in low-pressure applications with plenty of teflon tape, but it is not "up-to-code".

The most commonly available aquarium bulkheads are the black PVC schedule 40 slip x slip bulkheads. These have a a "slip" or "socket" fitting on the inside and out. The threads on the outside of the fitting are straight threads, but they are not NPS threads. These are only for the tightening nut and will not match up to NPS or NPT threads. These bulkheads are popular because they allow for the largest possible cross-section through the smallest possible hole. Other bulkheads (schedule 80 thread x thread, for example) require a considerably larger hole to be drilled for a given pipe size.

There are bulkheads with NPT threads inside and out, bulkheads with NPT on the inside and NPS outside, and bulkheads with NPT threads inside and left-hand threads outside. There are other variations including different combinations of slip fittings, barbed fittings, NPS, NPT, and other threads as well.

The moral of the story is that there are a lot of ways to make a bulkhead, each one needs to be looked at for what it is.

This was my issue with suggesting clamping a hose on the bulkhead or showing the picture of the adapter screwed on the bulkhead. I thought these suggestions should've came with a disclaimer that it's not the proper way to do it and there's a higher risk of failure in doing it that way. If you were in business where you were using bulkheads you couldn't legally use them in either of those ways or wouldn't if you were a reputable business. Working on your own stuff though you can do things a little different. The OP was asking for advice, so if that bulkhead in the picture was a non standard bulkhead it shouldn't even have been posted at all, because it wouldn't be helpful to the subject, because he can't change bulkheads. Hopefully the OP got some helpful advice and gets something to work for him.
 
As Dan explained the different types of threads in plumbing there are specialty fittings that can adapter to almost any situation. You can have a non-std bulkhead ftg to accept std threaded PVC ftgs or a std bulkhead ftg with a specialty adapter. These specialty adapters incorporate a gasket or o-ring for sealing.

Here's a std bulkhead with a union style adapter. I can't find my other ftgs that takes it to slip but you get the idea. This type of union is common in pump designs because it can handle high pressures.
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Here's some of the bulkheads on the market today. Just wanted to show the union adapter with o-ring. I would advise installing a short piece of thick wall pipe in the bulkhead to increase the land area for the o-ring. Care must be taken when torquing the adapter because it's in the direction to loosen the bulkhead from the nut. Because of troubles like this in the field, Canada developed the lefthand nut on the bulkhead (made of poly not PVC) so when you tighten the adapter it tightens the bulkhead to the nut (right most ftg in the pic).

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Here's some of the bulkheads on the market today. Just wanted to show the union adapter with o-ring. I would advise installing a short piece of thick wall pipe in the bulkhead to increase the land area for the o-ring. Care must be taken when torquing the adapter because it's in the direction to loosen the bulkhead from the nut. Because of troubles like this in the field, Canada developed the lefthand nut on the bulkhead (made of poly not PVC) so when you tighten the adapter it tightens the bulkhead to the nut (right most ftg in the pic).

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Where can you get those, Kendragon?
 
Man I love those union adapter bulkheads. I love union adapters PERIOD, especially on big external pumps.
 
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