Hey Frostyone, good effort & ideas. jcardona1 is going in the right direction.
I still don't see what the bio-load is going to be (I see a reference to >4" fish but not how many for each tank), did I miss it?
I'm going to jump around a bit here too.
I prefer to mix the media to get as much in as possible w/o impeding flow. Cheapest way is to mix Lava rock in between the scrubbies (or bio-balls if you have them).
Lava rock on the bottom is cheap insurance for ammonia spikes. The more surface area there is for BB to colonize the quicker they can react and grow.
You can use a baffle to hold the Lava rock (and any detritus) in place and away from the pump
or just raise the pump above the bio-material (this way you have more room for bio-material)(either way keep the pump off the bottom so it doesn't p/u sediment.
Enlarge the collective overflow line from 1" to 2" (3/4"+3/4"+3/4"), gravity feed needs more room to overcome frictional losses.
Enlarge the return from the pump to the manifold to atleast 3/4" or whatever the pump will handle.
Return water with a spraybar for extra aeration.
Pump size/turnover rate is dependent on bio-load & bulkhead size. I'm concerned about 3/4" bulkheads draining 250gph (you may have to lower the over-flow pipe to create more pressure). But 750gph should handle it, just keep the filter cleaned out.
You can use PVC pipe for everything, but use a section of tubing from the pump to the return manifold and make it flexible to absorb pump vibration and remove one cause of leakage.
I'm also concerned about tank balance, if one overflow or return clogs, the others won't be able to handle the extra flow with such small bulkheads (a cheap way out would be to inter-connect them with syphon tubes (inverted 'J' pipes between tanks (2" PVC))).
Don't bother with painting the sump black, aerobic bacteria use some light. Anaerobic don't.
Aerate the sump under the bio-media for more oxygen and gas exchange.
Don't cover the sump completely as you are looking for gas exchange in the W/D.
Ok, what did I miss?
Dr Joe
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