Depends on the amount of flow/turn over you want through it. Eshopps sells a nice overflow series called shadow. They sell small medium and large I think. I put a medium in a 75 it good for around 1200gph I think. I've done a single hole 1.5" on a 40b and I don't think I'd do a single hole on anything bigger than that. Remember that the hole size is going to be larger then the bulkhead you are using so if you are going to buy a hole bit check and see what size bulkhead needs what size bit before you buy one.
The tank is a 125 gal. The pump I ordered says it pumps 1,180 GPH @ 9.7'. That's filtering the entire volume of water about 9.5 times an hour. Additionally, there will be a canister filter for some additional bio but really for water polishing. I plan on using an 1 1/2" over flow assembly. I am wondering if 1 will be sufficient or should I drill 2.
As for the hole saw I ordered a diamond coated set of various sizes be cause the return I ordered is a different size..
