Since it seems to be at the threads, I would say teflon tape should do the trick
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There's teflon tape up the wazoo on there already. I guess I could try putting so much that it's nearly impossible to screw on...?
Hope you leveled that tank perfect, with your luck, a seams gonna give with the tank being un level! Can't wait to see it running. Where's the builder, shouldn't he come and repair the silicon leaks? If I was in your shoes I would have smashed it and started over! At least have it taken apart and re built on the stand.
I would screw the couplings down tight and buy a new piece of tubing the right size. I think it will be hard to seal the leaks if it isn't threaded down tight.
Sounds like the issue. Remove all the old stuff start over from new. My advice when putting on thread tape put a couple layers at the starting end then built it up to the other end so as your screw the fitting on it gets tighter because of the thicker buid up of tape. Also make sure the fittings are not cracked. Its best anytime you get something used to re do all the thread tape and make sure all the fittings are good. I use the heavy duty thread tape from lowes its pink but sure works great.
I created this return system myself, minus the holes in the overflow... Those were there already. Everything is new. I will try re-teflon taping everything but I feel I might need to think of an entirely new system to help solve the main problem - the hose being too short... because it has to be that short to wedge in there.
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I wouldn't worry about a tiny leak inside the overflow. So what it leaks where's the water going? in the tank! why worry yourself so much over this..
If you need some ideas here is what mine looks like. One up pipe then split it to a t or Y whatever you want for differnt jets