Okay, Okay. You all win. Butch doesn't have a clue about his own product. He obviously doesn't know that his product cannot adhere to plastics and his claim that it can flex with movement (i.e. moving ground due to freeze and thaw conditions which I do believe can be quite extreme at times...I grew up in Alaska) is quite possibly incorrect.
Yes... I completely mean to be sarcastic. Do give me some leeway here. It is 1 in the morning and I am really stressing over this whole aquarium refurbish. You all completely understand that this tank is in my living room and thus cannot ever leak . Trust me I thankful that you all looking out after me. This is why I came to this forum. I am a risk manager by trade and by that I don't mean just financial risks. One of the things that the previous owner did with this aquarium and stand is add an alarm to it. If one drop of water hits bottom of the stand which is lined with pond liner and can hold about 90 gallons of water, an audio alarm sounds. Now with that said, you all clearly don't understand how important the aesthetics are. I want this aquarium to be clean and beautiful and full of life mainly big beautiful fancy goldfish. Check out this youtube video to see what I mean. This aquarium is my inspiration for this project.
So now that I am off my soap box (or some might be thinking my high horse), I am switching to the acrylic sheet method of repair... I found a company online in which I can order sheets of Opaque Colored Cast Acrylic. That way I can have my black shine bottom. I think I will be able to cover the entire bottom at a reasonable cost depending on the thickness of the acrylic. So how thin can I have this acrylic sheet. The bottom is already 1/2" thick. So can I do a piece that is 1/8" which will cost $94? Or do I buy a piece that is 3/16" costing $122.69? 1/2" which is the thickest they sell this in black will cost approximately $340. That is a bit pricey for me at this time. I will have to save my pennies for the 1/2" piece.
Why do I want to do black instead of just doing clear and using substrate to cover the repair? Simple. I want a bare bottom tank for my goldfish. They are notoriously big waste producers. Being able to easily see the waste will make it easier to keep the tank clean.
So just to reiterate my question. What is the minimal thickness which will work to fortify the acrylic where the crack is on the bottom of the aquarium? 1/8" thick? 3/16" thick? 1/4" thick? 1/2" thick?
Thank you for tolerating my rant. And thank you to all in advance that answer my question about thickness.
Cheers

Kayte