kokosnood;4684518; said:
So if I find a fiberglass shop with a "chopper gun" they would be able to spray whatever form I present them? Is there a special type of fiberglass they need to use for an aquarium?
Obviously I can't say for sure any shop would be willing to spray any form you give them. To some it may not be worth the trouble. And I'm sure some shops would want to have some input in the design of the form.
There is no special resin that needs to be used for plywood fish tanks. I have known of tanks that held water for years and they were sealed with nothing more than cheap mat and the basic polyester resin you can buy at your local hardware or auto supply store.
Almost all of the shops that do this type of work use decent quality orthophthalic resin. It will be better than the quart of polyester resin you can guy at your local Auto Supply store.
I believe some boat builders use isophthalic polyester resin which is higher quality than orthophthalic. Generally thought to be more resistant to moisture penetration, stronger and I believe slightly more flexible.
A step up from that are the vinyl ester resins. I have not worked with these myself and have no idea if they can be used in a chopper gun but they are said to be the best of the less expensive resins used to wet out fiberglass.
Epoxy can also be used on fiberglass and again, I have no idea if it's used in chopper guns. With the VOC regulations in parts of the US I would guess it is. It's the most expensive but marine versions are more flexible, stronger and the least susceptible to moisture penetration.
And BTW, chopper guns are not the only way to layout large amounts of fiberglass reinforced resin. In some cases fiberglass is laid out dry in a mold and then activated resin is sprayed over that and then rolled out. Or the resin is sprayed down first and then the cloth is rolled into that.
A chopper gun mixes activated resin and "chops" of fiberglass cord that rolls off of a spool as the gun is used.
There are examples of both of youtube.
BTW, I mentioned moisture penetration but I wouldn't worry about this too much. All of these resin types have been used to build successful tanks. And while some are more brittle than others, this can be worked around as well.
Sorry to have written so much. Just wanted to give you some background before you call around to local shops asking if they can do this sort of work.