gavigan1;4752506; said:
...There does not seem to be any seperation between the panels. If the discoloration was separation between the panels secondary to stress - I would think that it would start at the inner wall and move outward...
Hi Mike. As requested, I've subscribed to the thread. I won't be able to dedicate a lot of personal time to the build. Math-wise, I have some threads in the sticky sections that will guide you through plumbing sizing, etc.
Weldon 4 is the right plan. Unfortunately, you are mostly right about not having (appreciable) separation between the panels. Getting the Weldon 4 to draw into the damaged area is going to be hit and miss. The bond is broken in that area but unfortunately the gap is only molecules thick.
If the first attempt at repair doesn't work, you can drill inward along the seam with a drill bit the size of the injection needle. You will need to fill these later.
Plastics, along with acrylic, are polycrystalline materials and can absorb water at interstitial molecular locations. Acrylic is notorious for its absorption and its inherent problem; it curves in the direction of highest water concentration. In the case of tanks, it bows inward. This is countered by the water pressure pressing outward. When the tank is drained the outward pressure is no longer present, so the only force is that curvature pressing inward. That is why the seams in acrylic tanks are frequently damaged from the outer corner rather than the inner. Two members here local to me (robkob & milkman) both had acrylic tanks that had bad seams and both were audible (crackling) when they were drained. Robkob's seam became significantly worse during the drain down.
With that said, I don't want to scare you about the tank; However, be cautious with it. Used acrylic tanks, unfortunately, should only be garage or basement tanks (if the basement has a sump or floor drain). You can use it for an indoor tank but be wise about its placement. Don't use it where it could be financially devastating.